Product · Calibration Systems

Dilution System

Precision gas dilution for accurate calibration and standard preparation in analytical applications—delivering traceable standards with exceptional accuracy and repeatability.

10,000:1 Dilution Range
±1% Accuracy
±0.5% Repeatability
< 30 sec Response Time

Precision Gas Dilution Technology

Computer-controlled mass flow technology and intelligent mixing algorithms generating traceable calibration standards with exceptional precision.

Advanced Calibration Standards

The IUT Dilution System provides precise, accurate gas dilution capabilities essential for analytical instrument calibration and quality control. With computer-controlled mass flow technology and intelligent mixing algorithms, this system generates traceable calibration standards from high-concentration source gases.

From research laboratories requiring precise analytical standards to industrial facilities needing reliable calibration gases, our dilution technology ensures measurement accuracy and traceability. Advanced flow control and mixing chamber design deliver exceptional dilution precision across wide concentration ranges.

Key Technology Features

  • Mass Flow Control: Computer-controlled precision
  • Intelligent Mixing: Complete gas homogenization
  • NIST Traceability: Traceable reference standards
  • Multi-Stage Capability: Ultra-low concentrations
  • Electronic Records: Complete audit trails

Precision Performance

Dilution Range 2:1 to 10,000:1
Accuracy ±1% of target concentration
Repeatability ±0.5% RSD
Response Time < 30 seconds to stable output
Flow Range 10 mL/min to 10 L/min
Stability < 1% drift over 8 hours

Advanced Dilution Technology

State-of-the-art mass flow control and optimized mixing chamber design ensuring precise, repeatable gas dilution performance.

Mass Flow Control Technology

Precision mass flow controllers ensure accurate, repeatable gas dilution ratios across the full operating range.

Flow Controller Features

  • Digital Control: Computer-controlled setpoints
  • Multi-Gas Capability: Gas-specific calibration
  • Wide Turndown: 100:1 flow range
  • Fast Response: < 5 second settling time
  • High Accuracy: ±0.5% of full scale

Pressure Compensation

  • Upstream pressure monitoring
  • Automatic flow correction
  • Stable operation despite pressure variations

Mixing Chamber Design

Optimized mixing chamber geometry ensures complete homogenization of diluted gas streams.

Design Features

  • Turbulent Mixing: Complete gas homogenization
  • Minimal Dead Volume: Fast response time
  • Inert Materials: Contamination prevention
  • Temperature Control: Stable mixing conditions
  • Easy Maintenance: Accessible design

Performance Validation

  • CFD-optimized flow patterns
  • Mixing efficiency verification
  • Residence time calculation

System Configurations

Scalable configurations from basic dilution to advanced multi-stage systems for ultra-low concentration standards.

🔬 Single-Stage Dilution

Basic configuration for moderate dilution ratios and general laboratory applications.

Dilution Range 2:1 to 100:1
Flow Controllers 2-channel system
Output Flow 50 mL/min to 5 L/min
Applications Calibration gas preparation
Control Manual or computer interface

Ideal for: Research labs, quality control, instrument calibration

🏭 Multi-Stage Dilution

Advanced system for high dilution ratios and precise low-concentration standards.

Dilution Range 10:1 to 10,000:1
Flow Controllers 4-6 channel system
Sequential Mixing Multiple dilution stages
Trace Concentrations ppb to ppt levels
Automation Full computer control

Ideal for: AMC standards, trace analysis, regulatory compliance

⚡ Dynamic Dilution

Real-time dilution adjustment for changing analytical requirements and automated testing.

Variable Ratios Continuous adjustment
Automated Sequences Programmed concentration profiles
Feedback Control Analyzer-integrated operation
Multi-Component Complex gas mixtures
Data Logging Complete traceability

Ideal for: Automated testing, method validation, research applications

Application Areas

Comprehensive dilution solutions across analytical laboratories, industrial manufacturing, and semiconductor applications.

🔬 Analytical Laboratories

  • Instrument Calibration: GC, MS, IMS calibration standards
  • Method Validation: Precision and accuracy verification
  • Quality Control: Reference standard preparation
  • Research Applications: Custom concentration studies
  • Proficiency Testing: Blind sample preparation

🏭 Industrial Manufacturing

  • Process Control: Online analyzer calibration
  • Safety Systems: Gas detector calibration
  • Environmental Monitoring: Emission measurement standards
  • Product Testing: Quality assurance applications
  • Regulatory Compliance: Method-specified standards

💎 Semiconductor Industry

  • AMC Standards: Ultra-low concentration preparation
  • Process Gas Analysis: Purity verification standards
  • Cleanroom Monitoring: Contamination detection calibration
  • Equipment Qualification: Installation verification
  • Troubleshooting: Process excursion investigation

Technical Specifications

Comprehensive performance and environmental specifications for precision gas dilution systems.

Performance Specifications

Dilution Range 2:1 to 10,000:1
Accuracy ±1% of target concentration
Repeatability ±0.5% RSD
Long-term Stability < 1% drift over 8 hours
Response Time < 30 seconds to ±2%
Output Flow Range 10 mL/min to 10 L/min
Temperature Stability ±0.1°C mixing chamber

Environmental & Power

Operating Temperature 15°C to 35°C
Storage Temperature -10°C to 60°C
Humidity Range 20% to 80% RH non-condensing
Power Requirements 100-240 VAC, 300W
Gas Connections 1/4" VCR or Swagelok
Pressure Range 1-10 bar inlet pressure
Materials SS316L, PTFE, PFA

Quality Assurance & Traceability

Complete calibration certification and data management ensuring regulatory compliance and measurement traceability.

📋 Calibration & Certification

  • NIST Traceability: Traceable reference standards
  • Accredited calibration: Meets ISO 17025 requirements
  • Uncertainty Analysis: Complete error budgets
  • Calibration Certificates: Detailed documentation
  • Periodic Verification: Scheduled recalibration

💾 Data Management

  • Electronic Records: 21 CFR Part 11 compliance
  • Audit Trails: Complete operation history
  • Batch Records: Dilution session documentation
  • Quality Reports: Statistical analysis summaries
  • Network Integration: LIMS connectivity

10,000:1 dilution range · ±1% accuracy · NIST traceability · Full electronic records