Product · Airborne Molecular Contamination

AMC Monitoring System

Ultra-sensitive airborne molecular contamination detection for semiconductor cleanroom environments—protecting billion-dollar manufacturing processes with sub-ppt sensitivity.

ppb-range Detection Limit
< 30 sec Response Time
61 Points Sampling Locations
Continuous Operation
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CLEANROOM CRITICAL DETECTION

High sensitivity detection for molecular contamination that can impact semiconductor manufacturing processes.

Protecting Billion-Dollar Manufacturing

Ultra-sensitive detection capabilities for semiconductor cleanroom environments where even trace molecular contamination can destroy entire wafer batches.

Advanced Cleanroom Protection

The IUT AMC Monitoring System provides the ultra-sensitive detection capabilities required to protect semiconductor manufacturing from airborne molecular contamination. With detection limits in the low ppt range and real-time monitoring capability, this system ensures the pristine environment necessary for advanced chip production.

In today's semiconductor fabs producing 5nm and smaller nodes, even trace molecular contamination can destroy entire wafer batches worth millions of dollars. Our AMC system provides the early warning needed to prevent contamination events and maintain the quality standards demanded by the industry.

Critical Protection Features

  • Sub-ppt Sensitivity: Detect contamination before damage occurs
  • Real-Time Monitoring: Immediate threat identification
  • Comprehensive Coverage: Full facility monitoring capability
  • Process Integration: MES and automation connectivity
  • Predictive Analytics: Prevent contamination events

Ultra-Sensitive Detection

Detection Range ppb-range
Response Time < 30 seconds
Compound Library 500+ AMC species
Sampling Points Up to 128 locations
Data Logging Continuous archival
Operation Continuous monitoring

Critical AMC Contaminants

Comprehensive detection of molecular contaminants that threaten semiconductor manufacturing processes and device reliability.

🔥 Acidic Contaminants

Corrosive compounds that attack metal interconnects and cause device failures.

Contaminant Detection Limit
Hydrogen Fluoride (HF) < 0.1 ppb
Hydrogen Chloride (HCl) < 0.5 ppb
Sulfuric Acid (H₂SO₄) < 0.2 ppb
Nitric Acid (HNO₃) < 0.3 ppb
Acetic Acid < 1.0 ppb

⚗️ Basic Contaminants

Alkaline compounds that neutralize dopants and alter electrical characteristics.

Contaminant Detection Limit
Ammonia (NH₃) < 0.1 ppb
Trimethylamine < 0.05 ppb
Diethylamine < 0.1 ppb
Morpholine < 0.2 ppb
Cyclohexylamine < 0.3 ppb

🧪 Organic Contaminants

Carbon-based compounds that interfere with photolithography and etching processes.

Contaminant Detection Limit
Toluene < 0.1 ppb
Xylenes < 0.2 ppb
Acetone < 0.5 ppb
Isopropanol (IPA) < 1.0 ppb
Methanol < 0.8 ppb

⚡ Dopant Contaminants

Semiconductor dopant gases that cause cross-contamination between process areas.

Contaminant Detection Limit
Arsine (AsH₃) < 0.01 ppb
Phosphine (PH₃) < 0.01 ppb
Silane (SiH₄) < 0.1 ppb
Germane (GeH₄) < 0.02 ppb

Advanced Detection Technology

State-of-the-art analytical methods optimized for cleanroom environments and semiconductor manufacturing requirements.

Ion Mobility Spectrometry (IMS)

Ultra-high sensitivity IMS technology optimized for trace-level AMC detection in cleanroom environments.

Cleanroom-Optimized Performance

Detection Limit ppb-range for contaminants
Dynamic Range ppb-range
Response Time < 30 seconds
Selectivity Compound-specific identification
Stability < 1% drift per week

Cleanroom Integration

  • Class 1-5 cleanroom compatible materials
  • Low particle generation design
  • Cleanroom-friendly maintenance procedures
  • Contamination-free operation

Multi-Point Sampling Network

Comprehensive sampling system providing complete facility coverage with centralized analysis.

System Architecture

Sampling Points Up to 128 locations
Sample Lines Heated, inert-lined tubing
Cycle Time 5-30 minutes per point
Sample Flow Automated flow control
Line Purging Contamination prevention

Monitoring Locations

  • Process tool exhaust points
  • Chemical storage areas
  • HVAC return air streams
  • Critical process areas

Semiconductor Manufacturing Applications

Comprehensive monitoring solutions for every critical area of semiconductor fabrication facilities and cleanroom operations.

🏭 Wafer Fabrication

  • Lithography Areas: Photoresist contamination prevention
  • Etch Processes: Cross-contamination monitoring
  • Deposition Tools: Process gas purity verification
  • Ion Implantation: Dopant cross-contamination detection
  • Chemical Mechanical Planarization: Slurry contamination monitoring

🔧 Support Systems

  • HVAC Systems: Air handling contamination monitoring
  • Chemical Distribution: Delivery system integrity
  • Exhaust Scrubbers: Treatment efficiency verification
  • Gas Cabinets: Leak detection and prevention
  • Waste Treatment: Emission control monitoring

📊 Quality Control

  • Process Qualification: New tool installation verification
  • Routine Monitoring: Continuous process surveillance
  • Failure Analysis: Contamination source identification
  • Yield Investigation: Process excursion detection
  • Preventive Maintenance: Tool condition assessment

System Integration & Data Management

Advanced analytics and seamless integration with manufacturing execution systems for complete facility oversight.

Manufacturing Execution System Integration

  • Real-Time Alerts: Immediate process notifications
  • Historical Trending: Long-term contamination analysis
  • Statistical Process Control: Automated SPC charting
  • Alarm Management: Priority-based notification system
  • Compliance Reporting: Regulatory documentation

Advanced Analytics

  • Predictive Modeling: Contamination trend forecasting
  • Root Cause Analysis: Automated source identification
  • Correlation Analysis: Process-contamination relationships
  • Data Analysis: Trend monitoring and reporting
  • Custom Dashboards: Role-based data visualization

In advanced semiconductor manufacturing, invisible molecular contamination can destroy yield and cost millions in lost production. Our AMC Monitoring System provides the ultra-sensitive detection capabilities needed to protect your cleanroom environment and ensure consistent, high-quality production.

ppb-range sensitivity · 61 sampling points · Real-time monitoring · Comprehensive coverage